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FJ80 Hellfire Knuckles

Part Number: R2149-Kit-1
Shipping Weight: 70.0 lb
$1,139.00
Shipping calculated at checkout.



Description

FJ80 Hellfire High Steer Knuckles

High-steer knuckle set for 1991–1997 FJ80 axles with 25mm trunnions and D60 studs

These knuckles add true high steer to the FJ80 axle using reinforced castings, 6-stud steering arm retention, and a shimless set-screw preload system. Arms are pre-tapered for FJ80 tie-rod ends and can be reamed for GM 1-ton TREs or heim steering; each arm is double-tapered for left- or right-hand drive. Stud layout increases spacing to reduce leverage on the arms, and the lower cap is counterbored to protect hardware for reliable clamping under load.

The assembly uses 25mm trunnion pins and bearings for higher load capacity, with outer four Dana 60 studs (Grade 10.9) and two inner 1/2" Allen bolts (Grade 14) securing each arm. On stock FJ80 suspension, track bar relocation is required to clear the tie rod and correct drag link angle in a high-steer position. ABS sensors and brake backing plates are not retained due to knuckle thickness, and wheel backspacing must not exceed 4.5".

Key Features

  • Part Number: R2149
  • Fits 1991–1997 FJ80 front axles
  • True high-steer arms with 6-bolt retention; increased stud spacing
  • Shimless set-screw knuckle preload (no shims)
  • Arms pre-tapered for FJ80 TREs; reamable for GM 1-ton TREs or heims
  • Outer four Dana 60 studs (Grade 10.9) + inner two 1/2" Allen bolts (Grade 14)
  • 25mm upper/lower trunnion pins and bearings for increased strength
  • Counterbored lower cap to shield bolt heads
  • Maximum wheel backspacing: 4.5"

Kit Includes

  • (1) Pair FJ80 Hellfire high-steer knuckles
  • (1) Pair high-steer arms with FJ80 pre-tapered tie rod and drag link holes (double-tapered for LHD/RHD)
  • (2) Sets 25mm upper and lower trunnion bearings and pins
  • (1) Pair lower 25mm caps (pin welded in place)
  • (8) 1/2" Dana 60 chromoly studs and nuts
  • (4) 1-1/4" × 1/2" Allen head bolts for arms
  • (8) 1" × 1/2" Allen head bolts for lower caps
  • (2) Set screws with jam nuts

Note

For off-road use only. On stock FJ80 suspension, relocate the track bar to clear the tie rod and correct drag link angle; verify steering, brake line, and wheel clearance before final assembly. ABS sensors and brake backing plates are not supported, and wheels must be 4.5" backspacing or less.

Prop 65 Warning Icon
WARNING: This product can expose you to chemicals including lead, which is known to the State of California to cause cancer. For more information, go to www.P65Warnings.ca.gov.

Customer Reviews

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Bryan Erickson
Hellfire=hell yeah

I've been eyeballing hellfire knuckles for a while since they popped up on pirate and ih8mud. Back then it seemed they were tough to get. A couple weeks ago I looked at buying some and was surprised that ruffstuff had them in stock! Well it appears ruffstuff step up to the plate and acquired the hellfire knuckles from Billy and started producing them. I had my knuckles in hand within a week, along with everything else needed to complete my steering. Install was a breeze, hardest part was dealing with the old nasty grease/gear oil. The set screw for setting trunion bearing preload is genius and makes setup a snap. People familiar with the older hellfire knuckles should know that the ruffstuff ones come with bottom caps instead of cutting your old steering arm and using it as a cap. So you get the massive trunion bearing pins top and bottom! That's a huge upgrade. If you're set on running a 80 series axle, this IS the only steering solution in my mind. I previously had Slee, and albeit it worked, it just wasn't the end all be all.... Hellfires are! If you've never dealt with ruffstuff (I hadn't previously), what a great group of guys and great company, with some really great products at awesome prices. The ONLY issue I had was one of the studs for the high steer arms was messed up (nothing to do with ruffstuff) a simple call and they had a new stud sent out that day. I will be using this company for many more future projects. One last thing, the pics and videos don't do these knuckles any justice. Once you've got them and see how stout they are you'll be happy you went this route. The best, only, and last knuckle you'll ever buy for this axle. Thank you ruffstuff, keep up the good work.